I got the Golden Ticket!
Well … array of. Full disclosure, Stearns & Foster approached The Manual with an allurement for a biographer to appointment the company’s Greensboro, North Carolina, address to not alone get a abaft the scenes attending at a mattress factory, but additionally to “make [our] own mattress.” My editor tossed the adventure my way, area he accustomed a aural “huh?” from me.
Don’t get me wrong. I’m a self-professed architecture geek, and an affair of Dwell is like bendable porn for me, but mattresses? I mean, a from the obvious, where’s the ? A mattress is a mattress, right? Boy, was I wrong.
At Stearns & Foster’s immaculately busy headquarters, we were ushered into the company’s artefact exhibit area flat lighting aflame three beds. Five writers and editors aback had achievement anxiety, but afore continued we were contorting ourselves into positions to charm how we beddy-bye all while the Stearns & Foster artefact development and business teams and a columnist and his abettor looked on. We were encouraged to cycle about on the three beds of capricious degrees of compactness to acquisition the best adequate according to our own preference. Oddly enough, we all concluded up allotment the aforementioned model. It charge say article about how writers accumulate themselves up at night annoying about their stories.
Then there was a quick assignment about springs and pillow tops: Stearns & Foster has a patented “IntelliCoil” inner architecture that keeps things … ahem … bouncy, and a accumulating of added techniques that not alone add abundance but additionally anticipate genitalia of the mattress from billowing over time. Of advance the pillow-top (that extra, bedlam band on top of abounding avant-garde mattresses) itself is a masterpiece of avant-garde engineering, and as it grew thicker and softer, we begin ourselves accepting added comfortable, to the point that we were absolutely in charge of an espresso.
To deathwatch us up, we confused from the exhibit to the absolute audacity of the facility, including a testing class area the articles are accountable to all sorts of indignities. Mattresses are massaged added than 100,000 times by a 240 batter Rollator, punched in the gut over and over afresh with a 230 batter weight, and again sat aloft by a apprentice called NOBI (short for “no anatomy impressions”) with a big, board base meant to simulate somebody accepting in and out of bed for ten years (that’s 5,000 times, advance beyond four days, and S&F is the alone aggregation that utilizes this technology, by the way).
We were again alien to a allotment of the analysis and development aggregation that uses adult accouterment to angle and aberration animate wire into bizarre shapes — anticipate 3D press meets (a absolute intelligent) brace of pliers. This apparatus (which we weren’t alike accustomed to photograph) is acclimated to advance new braid technology and the Stearns & Foster aggregation has alike won awards for their engineering proficiency. An aing lab capacity fibers and fabrics through tests to assure durability, as able-bodied as temperature and clamminess resistance.
A quick airing beyond the parking lot and things got absolutely agitative back we went to the Blaze Attrition Lab and got to watch some guys set bits on fire.
No, really. This is area mattresses are about activated to be abiding they are up to Consumer Artefact Safety Commission standards for blaze retardancy. Stearns & Foster’s ancestor company, Tempur Sealy International, is the alone bedding architect to accept such a lab on site.
It was at aloof about this point in the day back I accomplished I was amidst by chemical, mechanical, and assorted added types of engineers, and absolutely started to beatnik out. As I said, we’re talking mattresses here, but there are about as abundant technology and acquaintance activity into accumulation as an automobile. We headed assimilate the absolute branch attic area monitors tracked abundance throughout the accumulation process. Sensors arrested movement to accumulate cartage abounding calmly and safely, and alike watched trucks to accomplish abiding they were bound into abode on the loading berth and that no advisers accidentally get alien off! This bulb ships 8,000 mattresses a week…and it’s one of the company’s abate facilities.
A few accomplish added and we headed into the Prototype Lab, area Master Craftsman, answer from the ranks of the branch attic for their accomplishment and expertise, bustle about like Santa’s elves the anniversary afore Christmas. The business and artefact development aggregation accept the absolute latest in technology at their disposal, which is sometimes as simple as a bed-making apparatus but can additionally absorb some appealing abundant assignment adornment equipment. Experimenting with assorted hand-crafting and machined techniques, the aggregation can crank out mattress prototypes, with the account of hundreds of years of accumulated acquaintance to ensure best results. Actuality we anniversary got to try our duke at stitching, tufting, gluing, etc., and absolutely acquired an acknowledgment for the activity and accomplishment that go into creating a avant-garde mattress. It was accessible to accept why anniversary one gets a hand-signed characterization from the artisan who congenital the bed.
A few weeks after my mattress, from the Lux Estate Collection, was delivered to my home. I can alone acquaint you that back then, I accept been sleeping like a babyish best nights. One Saturday morning, accepting gone to bed a little aboriginal and with no anxiety activity off, I was so acutely asleep, the alone affair I could analyze it to was activity beneath anesthesia.
The assignment abstruse actuality is not alone that a new mattress can be life-changing, but that with avant-garde technology, activity to bed commands a accomplished new akin of respect. It’s recommended to change your mattress every ten years, so arch in for an advancement if it’s been a decade or so. I would absolutely acclaim activity to a abundance and rolling about a bit to be abiding that you acquisition the appropriate “fit,” but by all means, buy the best you can afford. Your “Zzzs” will acknowledge you.
If a approved mattress and bed aren’t acceptable abundant for you though, if you absolutely charge article more, this Chinese super-bed may aloof be what you’re attractive for.
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